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THE MOST COMPREHENSIVE GUIDE TO BICYCLE REPAIR AND MAINTENANCE . . . . NOW ON CD!

Barnett's Manual 6th Edition DX: $120

Order now and we'll send you the current version (06.08.01).... AND we'll send you the next version for free when it comes out later this year!

ORDER ONLINE or
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MASTERCARD, DISCOVER, COD

DOWNLOAD DEMO CHAPTERS

CLICK HERE FOR A LIST OF THE LATEST UPDATES

NOTICE: PDF versions of Barnett's Manual found on the web, including those found on eBay and PirateBay, are incomplete copies (35% missing) of a version that is several editions out of date. These illicit versions violate our copyright. We vigorously protect our copyright. Barnett Bicycle Institute is the only authorized source for Barnett's Manual DX, or any other PDF or download version of the manual (including used copies). Click here for more info about pirate versions.

DIGITAL UPGRADE! — Barnett's Manual DX is a CD-Rom version of the complete manual that is updated approximately once per year. The DX version includes the entire manual, reformatted and optimized for use on your computer. DX has 6400+ screens connected by over 50,000 hypertext links. Get anywhere in DX with just 3–4 clicks! Additionally, you get the source files for all the printed-version procedures so that you can print out worksheets to use each time you perform a procedure! DX now also includes a source file that will allow you to print the entire 5th Edition (which is now out of print).

This is the ultimate bicycle mechanic's manual . . .

Every little detail the novice needs, all the advanced information the experienced mechanic wants, and comprehensive coverage of all parts of the bike and all technologies are just some of the features that make this CD the bicycle tool you can't do without.

Bicycle mechanics is science, not art . . .

Barnett's Manual DX takes the mystery out of every procedure by putting the emphasis on detail, logic, and measurement. Decades of shop experience and the experience of teaching thousands of students at Barnett Bicycle Institute made the crucible that forged this manual into the comprehensive and easy-to-use tool that you will find indispensable to making your own bicycle mechanic skills top-notch!

They liked the earlier editions . . .

"Dear Mr. Barnett,
Thank you for your fine 5th Edition of the Barnett's Manual. Fine is an understatement. I consider it a masterpiece that reflects an extraordinary amount of thought, sound philosophy, attention to consistency and detail, years of persistence, and integration of broad concepts with extensive hands-on experience. It provides genuine pleasure and elicits admiration every time I use it.
 
Just to mention two of the many excellent aspects of the Manual :   (1) Your statement of philosophy in the Introduction, which clearly describes the broad principles that infuse all 4 volumes, including the emphasis on method and the scientific nature of mechanics. (2) Your Terminology sections in the chapters, along with their drawings, which have cleared up a host of gray areas and term misuses which I have accumulated over the years.
 
I'm a retired 56-yr old former consulting engineer and long-time biker, who began working part-time last year at an excellent bicycle shop as an apprentice mechanic. The Barnett's Manual has been invaluable to me in supplementing my limited number of hours of shop experience.   
 
Thanks very much for creating and continually improving your manual, and for making the DX subscription available."
 
Sincerely,
 
John Paulus, Lake City, Colorado
"John Barnett has trained some of the country's leading technicians...A must-have for professional mechanics and do-it-yourselfers alike."
John Francis, editor
Cyclist Magazine

"Speaking as a former student, John Barnett's teaching and writing convey information with impeccable accuracy and wonderful step-by-step procedural technique. His manual can only be a necessary and valuable tool to pro mechanics and bike shops."
M. W. Koenig
Technical Services
Bicycling Magazine

"... An advanced mechanic will learn things by reading it, and I strongly recommend you buy a copy and use it."
Jim Langley
Bicycling Magazine's
Marketing & Merchandising
Newsletter

"This bible of bicycle repairs is brilliant in its simplification of the complex, and outstanding in the way it intercepts all of the possible avenues of wrongdoing. It avoids incomprehensible jargon . . . Barnett has earned and well deserves his status as the unquestioned authority on bicycle repairs ..."
Jim Couper
Pedal Magazine

. . . you'll love DX

Read on — and see what makes this the manual you've got to have!

Worksheets: Worksheets are provided that can be printed and used to guide you through any procedure. The chapters are based on the worksheets, so cross-referencing to the chapter for more in-depth info is a snap!

Illustrations: Several thousand computer -generated illustrations and digital photographs with phenomenal detail and clarity are used. More than ever, words and pictures are used together to optimize and simplify understanding.

Scope: Extensive reference information is included to minimize the need to cross-reference to other resources when solving the problem. Everything you need is in one book. This will be the only book on the bench-top.

New tools: Recommendations and procedures for numerous new tools introduced since 2003.

New equipment: Virtually all of the challenging new technologies are now included. Here's a list of some of the equipment covered in Barnett's Manual 6th Edition DX:

Suspension forks and rear shock– More than 500 fork and rear-shock 2000–2008 models from Cane Creek, Cannondale, Fox, Manitou, Marzocchi, and RockShox are covered in this edition. For each model, there are service procedures provided for the simplest spring change through the most complete overhaul. Tuning information, including damping settings, spring choices, and travel choices provided on a model-by-model basis.

Disc brakes– Covers model years through 2008. Install a system, align a caliper, replace pads, diagnose problems, true rotors, replace hoses, or bleed the hydraulic system with procedures for dozens of Avid, Formula, Grimeca, Hayes, Hope, Magura, Shimano, and SRAM hydraulic and mechanical disc-brake models.

Integrated headsets– All the new headset designs, whether fully integrated or semi-integrated, from manufacturers including Campagnolo, Cane Creek, Columbus, Chris King, FSA, and others are now included.

New Drivetrain technologies, including– XTR cranks, ISIS cranks (from FSA, TruVativ, and RaceFace), Campagnolo 10-speed (Shimano 10-speed to be added to the DX version as soon as it becomes available), Campagnolo freehubs and cassettes. External bearing crank sets from all major manufacturers through 2008.

New wheel technology, including– Mavic wheels, Cane Creek wheels, Campagnolo wheels, Shimano mountain and road wheels, tubeless tires, and more.

Scroll down to see a list of components that have been added to DX since the release of the 5th edition.

 

Download Demo Version of DX Chapter 10: Cartridge-Bearing Bottom Brackets
(1.19MB–Adobe Acrobat)

Download Demo Version of DX Chapter 13: Cartridge-Bearing Hubs
(1.62MB–Adobe Acrobat)

Download Demo Version of DX Chapter 17: Wheel Truing and Repair
(2.92MB–Adobe Acrobat)

Download Demo Version of DX Chapter 20: Press-Fit Crank Arms
(2.16MB–Adobe Acrobat)

Download Demo Version of DX Chapter 32: Rear Derailleurs
(4.09MB–Adobe Acrobat)

Download Demo Version of DX Chapter 37: Disc Brakes (partial)
(1.32MB-Adobe Acrobat)

Acrobat Reader 5.0+ required, free download available if needed.

Download Adobe Acrobat Reader


NEW EQUIPMENT NOW COVERED IN BARNETT’S MANUAL DX (Updated 3/31/08)

The following items have been added to DX since the publication of the 5th Edition (Sept. 2003). The list is in order of addition to the manual. The most recent updates are in bold.

The XX.XX.XX number is the DX version number. The version number can be found on the source CD and the top of the Welcome screen. The first two numbers represent the edition being updated (06 for 6th edition). The second two numbers are the year the update (08=2008) and the final two numbers are represent the number of the update within the year (01 = 1st update for the year, 02 = 2nd update for the year, etc.).

Updated item DX Version number

RockShox fork: ’04 Psylo XC

05.04.01

RockShox fork: ’04 Psylo SL

05.04.01

RockShox fork: ’04 Psylo Race

05.04.01

RockShox fork: ’04 SID Race

05.04.01

RockShox fork: ’04 SID World Cup

05.04.01

RockShox fork: ’04 SID Team

05.04.01

RockShox fork: ’04 Boxxer Race

05.04.01

RockShox fork: ’04 Boxxer Team

05.04.01

RockShox fork: ’04 Boxxer World Cup

05.04.01

Shimano chain: Dura-Ace 10spd

05.04.01

Shimano crankset: ’04 Deore XT Hollowtech II

05.04.01

Shimano crankset: ’04 Dura-Ace Hollowtech II

05.04.01

Shimano crankset: ’04 Saint Hollowtech II

05.04.01

Shimano rim brake: ’04 R550 cantilevers

05.04.01

Tektro rim brake: Oryx cantilever

05.04.01

Hope SPOT I.S. Mount milling tool

05.04.02

Shimano rear derailleur: ’04 Deore XT M760

05.04.02

Shimano rear derailleur: ’04 Saint M800

05.04.02

Shimano rear derailleur: ’04 XTR M960

05.04.02

Shimano rear derailleur: ’04 Dura-Ace 7800

05.04.02

Shimano front derailleur: ’04 Dura-Ace 7800

05.04.02

Shimano front derailleur: ’04 Deore XT M760

05.04.02

Shimano front derailleur: ’04 XTR M960

05.04.02

Shimano hub: ’04 Saint M800 F&R

05.04.02

Shimano hub: ’04 Dura-Ace 7800 F&R

05.04.02

Shimano rim brake: ’04 Dura-Ace 7800

05.04.02

Shimano shifter: ’04 DuraAce 7800 dual control

05.04.02

Shimano shifter: ’04 Deore XT dual control

05.04.02

Shimano shifter: ’04 XTR dual control

05.04.02

SRAM rear derailleur: ’04 X0/X9/X7

05.04.02

SRAM rear derailleur: ’04 5.0/4.0/3.0

05.04.02

SRAM shifter: X0/X7 trigger

05.04.02

SRAM shifter: X0/X9/X7/Rocket Twist Shifters

05.04.02

Tektro disc brake: 04 mechanical caliper

05.04.02

Marzocchi fork: ’04 888RT

05.04.03

Marzocchi fork: ’04 888RR

05.04.03

Marzocchi fork: ’04 888R

05.04.03

Marzocchi fork: ’04 Dirtjumper 1

05.04.03

Marzocchi fork: ’04 Dirtjumper 2

05.04.03

Marzocchi fork: ’04 Dirtjumper 3

05.04.03

Marzocchi fork: ’04 EXR Pro Coil

05.04.03

Marzocchi fork: ’04 EXR Pro Aria

05.04.03

Marzocchi fork:’04 Marathon S Coil

05.04.03

Marzocchi fork:’04 Marathon SL

05.04.03

Marzocchi fork: ’04 Z1 Drop Off 1

05.04.03

Marzocchi fork: ’04 Z1 Drop Off 2

05.04.03

Marzocchi fork: ’04 Z1 Freeride

05.04.03

Marzocchi fork: ’04 Z1 Freeride SL

05.04.03

Marzocchi fork: ’04 Z150 Drop Off

05.04.03

Marzocchi fork: ’04 Z150 Freeride

05.04.03

Marzocchi fork: ’04 Z150 Freeride SL

05.04.03

Fox 2005 F80R & F100R forks

05.04.04

Fox 2005 F80RL & F100RL forks

05.04.04

Fox 2003–2004 F80RLT & F100RLT forks

05.04.04

Fox 2005 F80RLT & F100RLT forks

05.04.04

Fox 2004 Float 80R & 100R forks

05.04.04

Fox 2005 Float 130R forks

05.04.04

Fox 2004 Float 80RL & 100RL forks

05.04.04

Fox 2005 Float 130RL forks

05.04.04

Fox 2004 Float 80RLC & 100RLC forks

05.04.04

Fox 2005 Float 130RLC forks

05.04.04

Fox 2003–2005 F80X & F100X forks

05.04.04

Fox 2004 Vanilla 80R, 100R, 125R forks

05.04.04

Fox 2005 Vanilla 130R forks

05.04.04

Fox 2004 Vanilla 80RL, 100RL, 125RL forks

05.04.04

Fox 2005 Vanilla 130RL forks

05.04.04

Fox 2004 Vanilla 80RLC, 100RLC, 125RLC forks

05.04.04

Fox 2005 Vanilla 130RLC forks

05.04.04

Fox 2004 TALAS R (85–125mm) forks

05.04.04

Fox 2005 TALAS R (90–130mm) forks

05.04.04

Fox 2004 TALAS RL (85–125mm) forks

05.04.04

Fox 2005 TALAS RL (90–130mm) forks

05.04.04

Fox 2004 TALAS RLC (85–125mm) forks

05.04.04

Fox 2005 TALAS RLC (90–130mm) forks

05.04.04

Manitou fork: ’05 Black Comp

05.05.01

Manitou fork: ’05 Black Comp Lockout

05.05.01

Manitou fork: ’05 Black Elite Lockout

05.05.01

Manitou fork: ’05 Black Super Air TPC

05.05.01

Manitou fork: ’05 Black Minute One

05.05.01

Manitou fork: ’05 Black Minute Two

05.05.01

Manitou fork: ’05 Sherman Breakout Plus

05.05.01

Manitou fork: ’05 Sherman Firefly Plus

05.05.01

Manitou fork: ’05 Sherman Flick Plus

05.05.01

Manitou fork: ’05 Sherman Slider Plus

05.05.01

Manitou fork: ’05 Skareb Comp

05.05.01

Manitou fork: ’05 Skareb Elite SPV

05.05.01

Manitou fork: ’05 Skareb Super SPV

05.05.01

Manitou rear shock: ’05 Radium

05.05.01

Manitou rear shock: ’05 Swinger Air 3-Way

05.05.01

Manitou rear shock: ’05 Swinger Air 4-Way

05.05.01

Manitou rear shock: ’05 Swinger Coil 3-Way

05.05.01

Manitou rear shock: ’05 Swinger Coil 4-Way

05.05.01

Manitou rear shock: ’05 Swinger Coil 6-Way

05.05.01

Manitou rear shock: ’05 Bushing replacement

05.05.01

RockShox fork: ’05 Judy TT

05.05.01

RockShox fork: ’05 Judy XC

05.05.01

RockShox fork: ’05 Judy SL U-Turn

05.05.01

RockShox fork: ’05 Pilot C

05.05.01

RockShox fork: ’05 Pilot SL

05.05.01

RockShox fork: ’05 Pilot XC

05.05.01

RockShox fork: ’05 Duke XC Air

05.05.01

RockShox fork: ’05 Duke SL Air

05.05.01

RockShox fork: ’05 Duke Race Air

05.05.01

RockShox fork: ’05 Psylo XC

05.05.01

RockShox fork: ’05 Pike Race Coil U-Turn

05.05.01

RockShox fork: ’05 Pike Race Dual Air

05.05.01

RockShox fork: ’05 Pike SL Coil U-Turn

05.05.01

RockShox fork: ’05 Pike SL Dual Air

05.05.01

RockShox fork: ’05 Pike Team Coil U-Turn

05.05.01

RockShox fork: ’05 Pike Team Dual Air

05.05.01

RockShox fork: ’05 Reba Race Air U-Turn

05.05.01

RockShox fork: ’05 Reba Race Dual Air

05.05.01

RockShox fork: ’05 Reba SL Air U-Turn

05.05.01

RockShox fork: ’05 Reba SL Dual Air

05.05.01

RockShox fork: ’05 Reba Team Air U-Turn

05.05.01

RockShox fork: ’05 Reba Team Dual Air

05.05.01

RockShox fork: ’05 SID Race

05.05.01

Avid disc brake: ’04–‘05 Juicy 5 and Juicy 7

05.05.02

Avid disc brake: ’05 BB5 Mechanical

05.05.02

Shimano disc brake:’05 Deore LX M585

05.05.02

Shimano disc brake:’04–‘05 Deore XT M765

05.05.02

Shimano disc brake:’05 Hone M601

05.05.02

Shimano disc brake:’04–‘05 Saint M800

05.05.02

Shimano disc brake: ‘03–’05 XTR M965

05.05.02

Shimano disc brake: ‘03–’05 XTR M966

05.05.02

Bontrager Race GXP road crank/bottom bracket

05.06.01

Bontrager Race Lite GXP road crank/bottom bracket

05.06.01

Bontrager Race X Lite GXP road crank/bottom bracket

05.06.01

Bontrager Race GXP MTB crank/bottom bracket

05.06.01

Bontrager Race Lite GXP MTB crank/bottom bracket

05.06.01

Bontrager Race X Lite GXP MTB crank/bottom bracket

05.06.01

Campagnolo wheel spoke tensions (updated from 2003 to 2006)

05.06.01

Carbon fiber handlebar tips

05.06.01

Carbon fiber seat post tips

05.06.01

Chain-length calculator (Excel spreadsheet)

05.06.01

FSA K-Force MegaExo crank/bottom bracket

05.06.01

FSA SLK MegaExo crank/bottom bracket

05.06.01

FSA Gossamer MegaExo crank/bottom bracket

05.06.01

FSA Energy MegaExo crank/bottom bracket

05.06.01

FSA Team Issue MegaExo crank/bottom bracket

05.06.01

FSA Afterburner MegaExo crank/bottom bracket

05.06.01

FSA V-Drive MegaExo crank/bottom bracket

05.06.01

FSA Gamma-Drive MegaExo crank/bottom bracket

05.06.01

Gearing calculator (Excel spreadsheet)

05.06.01

Hayes disc brake: El Camino 2005

05.06.01

Mavic wheel spoke tensions (1997-2006)

05.06.01

Mavic Askium 2006 front/rear hubs

05.06.01