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BICYCLE ASSEMBLY & MAINTENANCE

BICYCLE ASSEMBLY & MAINTENANCE IN A NUTSHELL

This course is suited to shop assemblers, home mechanics, and fleet maintenance personnel. All aspects of assembling, adjusting, and basic maintenance of derailleur bikes are covered. For the experienced assembler who would like to take the BSE Technician 1 test, this course is excellent preparation.

WHO TAKES THE BICYCLE ASSEMBLY & MAINTENANCE PROGRAM?

This course is designed to suit a wide variety of students, such as:
1) Individuals seeking employment as a bicycle assembler or intern mechanic.
2) Cycling enthusiasts who would like to do all of their own home maintenance.
3) Anyone who is interested in taking Bicycle Repair & Overhaul, but feels, due to their relative lack of experience, that the partial repetition of taking both programs would be advantageous.
4) Sales and management-oriented professionals who need more technical familiarity with the bicycle to enhance their sales and management skills.
5) Bicycle assemblers who need to improve their assembly skills.

32-20.gif (5619 bytes)HOW LONG IS THE COURSE?

Bicycle Assembly & Maintenance takes five days to complete. There are five class days of eight hours each, for a total of 40 classroom hours.

HOW MUCH HANDS-ON WILL I GET?

Approximately thirty-five percent of the class time is divided between demonstration and lecture, and sixty-five percent is hands-on lab work.

WILL I GET A CERTIFICATE?

Based on your performance and attendance, you will earn a certificate of completion. For details see the catalog. In addition, if you meet the experience requirement, you may take the BSE Technician 1 test in order to receive a certificate that indicates your skill level achieved.

WHAT KIND OF BIKES WILL I LEARN TO ASSEMBLE?

The knowledge gained will be applicable to all types of bikes, inexpensive and exotic, road and off-road, adult and juvenile.

WHAT DOES IT COST AND WHEN IS IT OFFERED?

See the Schedule & Prices page for price and schedule information.

WHAT SUBJECTS ARE COVERED?

BEARING UNIT
brownbullet.gif (338 bytes) Cartridge bottom bracket installation
brownbullet.gif (338 bytes) Threadless headset adjustment
brownbullet.gif (338 bytes) Hub and freehub bearing adjustment
DRIVE TRAIN COMPONENTS UNIT
brownbullet.gif (338 bytes) Square-taper crank arm removal and installation
brownbullet.gif (338 bytes) Spline-fit crank arm removal and installation
brownbullet.gif (338 bytes) Pedal installation
brownbullet.gif (338 bytes) Cassette replacement
brownbullet.gif (338 bytes) Cassette wear
brownbullet.gif (338 bytes) Chain removal, sizing, and installation
brownbullet.gif (338 bytes) Chain wear
WHEEL UNIT
brownbullet.gif (338 bytes) Truing wheel lateral (side-to-side)
brownbullet.gif (338 bytes) Truing wheel radial (round)
brownbullet.gif (338 bytes) Adjusting wheel dish (rim centering)
brownbullet.gif (338 bytes) Adjusting wheel tension
brownbullet.gif (338 bytes) Stressing and stabilizing wheel true
brownbullet.gif (338 bytes) Tire installation
brownbullet.gif (338 bytes) Dropout alignment
brownbullet.gif (338 bytes) Wheel installation
brownbullet.gif (338 bytes) Flat tire repair
SEAT AND HANDLEBAR UNIT
brownbullet.gif (338 bytes) Seat installation
brownbullet.gif (338 bytes) Stem alignment and installation
brownbullet.gif (338 bytes) Handlebar installation
brownbullet.gif (338 bytes) Drop-bar handlebar alignment
brownbullet.gif (338 bytes) MTB handlebar alignment
DERAILLEUR UNIT
brownbullet.gif (338 bytes) Gear hanger alignment
brownbullet.gif (338 bytes) Shift lever installation
brownbullet.gif (338 bytes) Cable routing and installation
brownbullet.gif (338 bytes) Rear derailleur installation
brownbullet.gif (338 bytes) Rear derailleur limit-screw adjustment
brownbullet.gif (338 bytes) Rear derailleur indexing adjustment
brownbullet.gif (338 bytes) Front derailleur installation
brownbullet.gif (338 bytes) Front derailleur limit-screw adjustment
brownbullet.gif (338 bytes) Front derailleur indexing adjustment
BRAKE SYSTEM UNIT
brownbullet.gif (338 bytes) Brake lever installation and alignment
brownbullet.gif (338 bytes) Cable routing and installation
brownbullet.gif (338 bytes) Dual-pivot brake installation and adjustment
brownbullet.gif (338 bytes) V-brake installation and adjustment
 

 

ENROLL NOW TO RESERVE YOUR OPPORTUNITY TO MASTER BICYCLE MECHANICS

Home | Manual | Tools and More | BBI Difference | Contact Us | Catalog | '08 Schedule & Prices | '09 Schedule & Prices
Courses | Lodging | '08 Enrollment Form | '09 Enrollment Form | Location |
Links